Basics of aircraft maintenance programs for financiers v1. There is much opportunity available within the production planning business area to deliver savings and the challenge is to identify efficient business processe. An approach for the integration of anticipative maintenance. There is also negative impact of aircraft maintenance planning whereby some of the procedures are so costly to implement which have insignificant effect in the operations and functionality of the aircraft. Maintenance constraints of a given fleet are accounted for during the arp i. Maintenance planning engineers use the mpd information to develop operator maintenance programs omps that are then submitted to the relevant aviation authority for approval. Aircraft operators use information from maintenance planning documents mpds that aircraft manufacturers provide and other technical documents to define the omps that they submit for approval to aviation authorities. Production planning in aircraft maintenance helps operators to evaluate their need in terms of resource which leads to crew scheduling and demand which leads to material management. The mathematical model developed in this paper aims at finding out the optimal size of the maintenance workforce taking. The mcm is a transport canada approved document and can be viewed as a contract between two parties. Aviation maintenance management book, ebook, harry a. Moca was implemented as an operational system in april 1990 for the md80 desk. This study aims to assess the operations management systems of aircraft maintenance companies. Apply to aircraft maintenance technician, management trainee, planning engineer and more.
It has an annual turnover of over 600 aircraft for light and heavy maintenance checks, with a volume of over 3 million manhours a year. Please use the checklists to ensure your workplace meets the occupation safety and health legislation. Maintenance scheduling based on the analysis of building. The continuous airworthiness management organization camo is essentially responsible for 4 primary functions.
Maintenance planning and scheduling, arguably the most neglected functions of asset management, form the base of an effective maintenance. Guidance material for maintenance organisation man hour. Aircraft maintenance planning and documents engineer lufthansa technik is the worlds leading provider for maintenance, repair and overhaul mro of aircraft components and engines with more than 50 years experience in helping the worlds leading airlines deliver topquality products at competitive rates. Defining planning as the preparatory work given to individual maintenance work orders before assigning them to specific craft persons, this neverbeforeavailable resource explains how work order planning leads to increased crew. The following indices and variables are used in the proposed approach. Developing the aircraft maintenance planning document mpd. Maintenance planning documents mpds are provided by aircraft manufacturers to describe the repetitive tasks that are required to maintain their aircraft. A 727 implementation is targeted for mid1991, with widebody. The objective of this session is also to understand the processes of control of aircraft maintenance and development of a maintenance plan for an aircraft type, and how the outcomes contribute to. Though maintenance scheduling comes as an end stage in an airline operation, it has potential for cost savings. Every aircraft operator must have a robust and thorough maintenance control system in order to maintain a safe and compliant operation. A framework for aircraft maintenance strategy including cbm.
Maintenance strategy, which is generally considered during design phase of development, greatly influences both the system availability and life cycle cost. Fleet planning schedule development o frequency planning o timetable development o fleet assignment o aircraft rotations crew scheduling airport resource management pricing revenue management sales and distribution short term operations control long term tactical strategic time horizon types of decision route planning source. Faah808331a, aviation maintenance technician handbookairframe volume 1 pdf, 193. I nt er nali onal j ournal of pr oduc ti on e c onomics, 24 l 9 92 26327 2 263 elsevier design and implementation of a maintenance planning and control. Maintenance planning optimization based on phm information and spare parts availability leonardo ramos rodrigues 1 and takashi yoneyama 2 1 embraer s. Includes two year free revision service this book teaches to the required levels and to an extent typical of an easa certified 2 year part 66147 aircraft engineering program. The checklists used by worksafe inspectors during this campaign are included in this newsletter. You can maintain control over the workforce or empower skilled. The maintenance planning document mpd contains all the mrb requirements together with the mandatory scheduled maintenance requirements. One of the major challenges of realizing prescriptive maintenance is the collection and management of data. What does the role of production planner in aviation. Planning maintenance programs for aircraft operators. Pdf current practices and problem areas in aircraft.
Many efforts are invested in the facility management fm of buildings. Maintenance planning scheduling production processes. Relative to the size of the company, maintenance control systems can be complex and cover many areas, such as. Current production planning and control systems of manufacturing companies do not include futureoriented maintenance strategies that allow the precise. What does the role of production planner in aviation maintenance require on july 2, 2012 by sofema in blog 0 comment aviation production planning is a scalable activity, means in a small organization it is an additional duty of production engineering personnel, whilst in a large organization or an mro it becomes a significant department. An integrated framework article pdf available in journal of quality in maintenance engineering 184 october 2012 with 5,865 reads. An optimization model for aircraft maintenance scheduling. Maintenance planning and scheduling workbook lifetime. It is designed to outline the commercial benefits of this functionally rich product when utilised in an aircraft planning and maintenance organisation.
Aircraft maintenance planning and documents engineer. This paper reports current practices, problem areas and issues in aircraft maintenance planning and scheduling using both interfaced and integrated systems, based on a case study. Aircraft system maintenance student workbook, avotek information resources, jan 1, 2005, airplanes, 106 pages. Maintenance material forecasting is part of flyfokker, our fullservice life cycle support program, comprising four solutions. Preventive maintenance and planning 3 predictive maintenance and planning 319 project work and planning 320 x contents. Abstract operation and maintenance of an infrastructure system rely on information collected on its components, which can provide the. Planning, technical records, engineering, and reliability. Another reason for the lack of management attention is the belief that maintenance costs cannot be controlled. Maintenance control in organizational maintenance activities omas and production control in intermediate maintenance activities imas have similar roles. Introduction to aircraft maintenance student workbook. Cover of maintenance planning and scheduling handbook, third edition. Maintenance planning and scheduling handbook, third edition. Apply to maintenance planner, document specialist, scheduler and more.
Nonroutine tasks are additional maintenance needs found during aircraft maintenance checks but not included in the scheduled task. Contractor management and integration of work processes. Aircraft production planning belongs to the maintenance organisation and is related to the size of the organisation, from a very humble structure to an intensive business management process. We identified seven factors among which two factors, handling maintenance manuals and communication in maintenance operations, were more relevant. Journal of quality in maintenance engineering, 18 4, 432453. However, it is a complex and challenging problem since it involves the consideration of several important factors. The control of the health status of a system is achieved by appropriate planning and performing of inspections and maintenance actions. Moca is a knowledgebased system that automates the previously manual planning and document maintenance paperwork tasks. An approach to operational aircraft maintenance planning. A short definition of maintenance planning and scheduling.
These groups work together to ensure that the aircraft remain fully compliant with all requirements concerning the aircraft maintenance management and associated oversight. A maintenance packaging and scheduling optimization. The processes in this course pave the way for planning and control of maintenance resources. Aircraft maintenance planning and scheduling constitute planning, control and execution of materials spare parts, operations inspection, disassembly and assembly activities and resources. Maintenance planning business process addresses this business need of planners by providing visibility to all the maintenance due objects, such as tasks and work packages. Basics of aircraft maintenance programs for financiers 1012010 the findings of the task force led to the development of a second primary maintenance process defined as oncondition oc. Integrated maintenance planning and production scheduling with. Journal of quality in maintenance engineering emerald article. Effective aircraft maintenance plans cannot only reduce operating costs, but are also directly related to improving flight safety in general, airline layover maintenance includes regular checks and shortterm layover maintenance procedures, the planning of which is. Heavy maintenance checks are an integral part of ensuring aircraft airworthiness, fleet safety and regulatory compliance. Effective aircraft maintenance planning engineering essay. One area of maintenance, the nonroutine process, has become a central point for reducing redundancy of work tasks and maintenance cycle time. Maintenance planning free download as powerpoint presentation.
In many industries, production capacity diminishes as machine conditions deteriorate. In order to put the maintenance documentation into context, it would be useful to teach the parts of learning outcome 4 relating to aspects of maintenance planning and quality control that affect the execution of maintenance. Maintenance planner needs to be aware of so they can align their. Maintenance planning clerk 505 operations coordinator or gatekeeper 505 maintenance purchaser or expediter 506 crew supervisor 506 planning supervisor 507 maintenance manager 508 maintenance planning project manager 508 maintenance analyst 508 f diy do it yourself wrench time study, quick and easy inhouse 509 how not to measure wrench time 512. Maintenance planning, maintenance control, approved maintenance schedules, maintenance tracking systems, airworthiness directive control, defect and. Aviation maintenance technician handbook general pdf, 64. Integrated inspection scheduling and maintenance planning for.
Day 1 covered the vital concepts of industrial asset management and maintenance that a. Schedule compliance is not strictly under the control. Operations management systems of aircraft maintenance. After proof of concept with the accumulation of reliability data it is quite common for mrbr tasks to receive interval escalation. This barcode number lets you verify that youre getting exactly the right version or edition of a book.
The purpose of this paper is to examine how certain limitations of the current approaches to planning and scheduling of aircraft heavy maintenance can be addressed using a single integrated framework supported by unified data structures. L computerized maintenance management systems and scheduling with excel. Maintenance practices for the a through b1 aircraft maintenance certification. The aircraft maintenance program and its importance on. Backlog work originates from pmpdm inspections, in the form of corrective work orders, from projects and nonurgent requests from sources throughout the organization. Determining the size of maintenance workforce is an essential element of maintenance planning. Chapter 4 maintenance control and production control the maintenance control or production control office is the focal point of all aircraft and aeronautical equipment maintenance actions within an aviation maintenance activity. It is important for performing maintenance programs perfectly. Maintenance scheduling is an easily understood but di. Planning of nonroutine work for aircraft scheduled.
Pdf design and implementation of a maintenance planning and. A procedural approach for realizing prescriptive maintenance. A maintenance control manual mcm is developed by the air operator to describe how they will comply with the canadian aviation regulations cars. The crew management problem is usually divided into the crew scheduling problem csp and the crew assignment problem steps. Maintenance procedures will enhance quality customer relations and aircraft operations. In school, you will have instructors to guide you and answer any questions on areas that may not be familiar to you. The aircraft maintenance scheduling is one among the major decisions an airline has to make during its operation. Maintenance planning and scheduling handbook doc palmer. The life cycle institutes maintenance planning and scheduling course helps you reap benefits from efficiently. Maintenance planning and scheduling life cycle engineering. Mocaa knowledgebased system for airline maintenance.
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